PCM Power and Ground Circuit Troubleshooting
PCM Power and Ground Circuit Troubleshooting
1.
Engine starting check:

Engine starting check
?1.
Try to start the engine.

Does the engine start and idle smoothly?

     
YES
     
     
     
     
NO
     
     
     
Go to step 2.
2.
Fuse check:

Fuse check
?1.
Check the following fuse.
Fuse
No. A23 (15 A)
Location
Under-hood fuse/relay box

Is the fuse OK?

     
YES
     
     
     
Go to step 7.
     
NO
     
     
     
Go to step 3.
3.
Determine possible failure area (+B IGP line, others):

Determine possible failure area (+B IGP line, others)
?1.
Remove the blown No. A23 (15 A) fuse from the under-hood fuse/relay box.

?2.
Remove PGM-FI main relay 1 (A) from the under-dash fuse/relay box.


?3.
Check for continuity between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PGM-FI main relay 1: disconnected
Test point 1
PGM-FI main relay 1 4P socket No. 1
Test point 2
Body ground
   
Test point 1
PGM-FI main relay 1 4P socket No. 4
Test point 2
Body ground


Is there continuity?

     
YES
     
     
     
Go to step 4
     
NO
     
     
     
Go to step 5.
4.
Shorted wire check (+B IGP line):

Shorted wire check (+B IGP line)
?1.
Disconnect the following connector.
Under-dash fuse/relay box connector D (32P)

?2.
Check for continuity between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PGM-FI main relay 1: disconnected
 
Under-dash fuse/relay box connector D (32P): disconnected
Test point 1
Test point 2
Body ground

Is there continuity?

     
YES
     
     
     
Repair a short in the +B IGP wire between the No. A23 (15 A) fuse and the under-dash fuse/relay box. Also replace the No. A23 (15 A) fuse.?
     
NO
     
     
     
The +B IGP wire is OK. Replace the under-dash fuse/relay box. Also replace the No. A23 (15 A) fuse.?
5.
Part(s) internal circuit check (short in FI MAIN RLY OUT line):

Part(s) internal circuit check (short in FI MAIN RLY OUT line)
?1.
Jump the SCS line with the HDS, and wait more than 1 minute.


?2.
Disconnect each of the parts or connectors below, one at a time, then check for continuity between test points 1 and 2.
PGM-FI main relay 2
PCM connector A (51P)
Injector relay
CMP sensor B 3P connector
CKP sensor 3P connector
Electronic throttle control system (ETCS) control relay

Test condition
Vehicle OFF (LOCK) mode
Test point 1
PGM-FI main relay 1 4P socket No. 2
Test point 2
Body ground


Does continuity go away when one of the above components is disconnected?

     
YES
     
     
     
Replace the part that made the short to body ground go away when it was disconnected. If the part is the PCM, update the PCM if it does not have the latest software, or substitute a known-good PCM, then recheck. If the symptom/indication goes away and the PCM was updated, troubleshooting is complete. If the symptom/indication goes away and the PCM was substituted, replace the original PCM. Also replace the No. A23 (15 A) fuse in the under-hood fuse/relay box.?
     
NO
     
     
     
Parts are OK. Go to step 6.
6.
Shorted wire check (FI MAIN RLY OUT line):

Shorted wire check (FI MAIN RLY OUT line)
?1.
Disconnect the following parts or connectors:
PGM-FI main relay 2
PCM connector A (51P)
Injector relay
CMP sensor B 3P connector
CKP sensor 3P connector
Electronic throttle control system (ETCS) control relay

?2.
Check for continuity between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PGM-FI main relay 1: disconnected
 
PGM-FI main relay 2: disconnected
 
PCM connector A (51P): disconnected
 
Injector relay: disconnected
 
CMP sensor B 3P connector: disconnected
 
CKP sensor 3P connector: disconnected
 
Electronic throttle control system (ETCS) control relay: disconnected
Test point 1
PGM-FI main relay 1 4P socket No. 2
Test point 2
Body ground


Is there continuity?

     
YES
     
     
     
Repair a short in the FI MAIN RLY OUT wire between PGM-FI main relay 1 and each part. Also replace the No. A23 (15 A) fuse in the under-hood fuse/relay box.?
     
NO
     
     
     
The FI MAIN RLY OUT wire is OK. Replace PGM-FI main relay 1. Also replace the No. A23 (15 A) fuse in the under-hood fuse/relay box.?
7.
Fuse check 2:

Fuse check 2
?1.
Check the following fuse.
Fuse
No. B4 (15 A)
Location
Under-dash fuse/relay box

Is the fuse OK?

     
YES
     
     
     
Go to step 12.
     
NO
     
     
     
Go to step 8.
8.
Relay check:

Relay check
?1.
Remove the blown No. B4 (15 A) fuse from the under-dash fuse/relay box.

?2.
Remove PGM-FI main relay 2 (A) from the under-dash fuse/relay box.


?3.

Is the relay OK?

     
YES
     
     
     
PGM-FI main relay 2 is OK. Go to step 9.
     
NO
     
     
     
Replace PGM-FI main relay 2. Also replace the No. B4 (15 A) fuse.?
9.
Determine possible failure area (IG1 FUEL PUMP line, others):

Determine possible failure area (IG1 FUEL PUMP line, others)
?1.
Check for continuity between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PGM-FI main relay 2: disconnected
Test point 1
PGM-FI main relay 2 4P socket No. 2
Test point 2
Body ground


Is there continuity?

     
YES
     
     
     
Go to step 10.
     
NO
     
     
     
Go to step 11.
10.
Shorted wire check (IG1 FUEL PUMP line):

Shorted wire check (IG1 FUEL PUMP line)
?1.
Jump the SCS line with the HDS, and wait more than 1 minute.


?2.
Disconnect the following connector.
PCM connector A (51P)

?3.
Check for continuity between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PGM-FI main relay 2: disconnected
 
PCM connector A (51P): disconnected
Test point 1
Test point 2
Body ground

Is there continuity?

     
YES
     
     
     
Repair a short in the IG1 FUEL PUMP wire between the PCM (A4) and the No. B4 (15 A) fuse in the under-dash fuse/relay box. Also replace the No. B4 (15 A) fuse.?
     
NO
     
     
     
The IG1 FUEL PUMP wire is OK. Replace the No. B4 (15 A) fuse in the under-dash fuse/relay box, and update the PCM if it does not have the latest software, or substitute a known-good PCM, then recheck. If the symptom/indication goes away and the PCM was updated, troubleshooting is complete. If the symptom/indication goes away and the PCM was substituted, replace the original PCM.?
11.
Shorted wire check (FUEL PUMP RLY OUT line):

Shorted wire check (FUEL PUMP RLY OUT line)
?1.
Remove the access panel from the floor.

?2.
Disconnect the following connector.
Fuel tank unit 4P connector

?3.
Check for continuity between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PGM-FI main relay 2: disconnected
 
Fuel tank unit 4P connector: disconnected
Test point 1
Fuel tank unit 4P connector No. 1
Test point 2
Body ground


Is there continuity?

     
YES
     
     
     
Repair a short in the FUEL PUMP RLY OUT wire between PGM-FI main relay 2 and the fuel tank unit. If the wire is OK, replace the under-dash fuse/relay box. Also replace the No. B4 (15 A) fuse.?
     
NO
     
     
     
The FUEL PUMP RLY OUT wire is OK. Check the fuel pump, and replace it if needed. Also replace the No. B4 (15 A) fuse in the under-dash fuse/relay box.?
12.
Open wire check (IG1 FUEL PUMP line):

Open wire check (IG1 FUEL PUMP line)
?1.
Jump the SCS line with the HDS, and wait more than 1 minute.


?2.
Disconnect the following connector.
PCM connector A (51P)

?3.
Turn the vehicle to the ON mode.

?4.
Measure the voltage between test points 1 and 2.
Test condition
Vehicle ON mode
 
PCM connector A (51P): disconnected
Test point 1
Test point 2
Body ground

Is there battery voltage?

     
YES
     
     
     
The IG1 FUEL PUMP wire is OK. Go to step 13.
     
NO
     
     
     
Repair an open in the IG1 FUEL PUMP wire between the PCM (A4) and the No. B4 (15 A) fuse in the under-dash fuse/relay box.?
13.
Determine possible failure area (PGM-FI main relay 1 control circuit, others):

Determine possible failure area (PGM-FI main relay 1 control circuit, others)
?1.
Turn the vehicle to the ON mode.

?2.
Measure the voltage between test points 1 and 2.
Test condition
Vehicle ON mode
 
PCM connector A (51P): disconnected
Test point 1
Test point 2
Body ground

Is there battery voltage?

     
YES
     
     
     
Go to step 17.
     
NO
     
     
     
Go to step 14.
14.
Determine possible failure area (+B IGP line, others):

Determine possible failure area (+B IGP line, others)
?1.
Turn the vehicle to the OFF (LOCK) mode.

?2.
Remove PGM-FI main relay 1 (A) from the under-dash fuse/relay box.


?3.
Measure the voltage between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PCM connector A (51P): disconnected
 
PGM-FI main relay 1: disconnected
Test point 1
PGM-FI main relay 1 4P socket No. 4
Test point 2
Body ground


Is there battery voltage?

     
YES
     
     
     
Go to step 16
     
NO
     
     
     
Go to step 15.
15.
Open wire check (+B IGP line):

Open wire check (+B IGP line)
?1.
Disconnect the following connector.
Under-dash fuse/relay box connector D (32P)

?2.
Measure the voltage between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PCM connector A (51P): disconnected
 
PGM-FI main relay 1: disconnected
Test point 1
Test point 2
Body ground

Is there battery voltage?

     
YES
     
     
     
The +B IGP wire is OK. Replace the under-dash fuse/relay box.?
     
NO
     
     
     
Repair an open in the +B IGP wire between the No. A23 (15 A) fuse and the under-dash fuse/relay box.?
16.
Open wire check (FI MAIN RLY CL- line):

Open wire check (FI MAIN RLY CL- line)
?1.
Check for continuity between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PCM connector A (51P): disconnected
 
PGM-FI main relay 1: disconnected
Test point 1
Test point 2
PGM-FI main relay 1 4P socket No. 3


Is there continuity?

     
YES
     
     
     
The FI MAIN RLY CL- wire is OK. Test PGM-FI main relay 1. If the relay is OK, update the PCM if it does not have the latest software, or substitute a known-good PCM, then recheck. If the symptom/indication goes away and the PCM was updated, troubleshooting is complete. If the symptom/indication goes away and the PCM was substituted, replace the original PCM.?
     
NO
     
     
     
Repair an open in the FI MAIN RLY CL- wire between the PCM (A3) and PGM-FI main relay 1.?
17.
Determine possible failure area (+B IGP line, others):

Determine possible failure area (+B IGP line, others)
?1.
Turn the vehicle to the OFF (LOCK) mode.

?2.
Remove PGM-FI main relay 1 (A) from the under-dash fuse/relay box.


?3.
Measure the voltage between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PCM connector A (51P): disconnected
 
PGM-FI main relay 1: disconnected
Test point 1
PGM-FI main relay 1 4P socket No. 1
Test point 2
Body ground


Is there battery voltage?

     
YES
     
     
     
Go to step 19
     
NO
     
     
     
Go to step 18.
18.
Open wire check (+B IGP line):

Open wire check (+B IGP line)
?1.
Disconnect the following connector.
Under-dash fuse/relay box connector D (32P)

?2.
Measure the voltage between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
 
PCM connector A (51P): disconnected
 
PGM-FI main relay 1: disconnected
 
Under-dash fuse/relay box connector D: disconnected
Test point 1
Test point 2
Body ground

Is there battery voltage?

     
YES
     
     
     
The +B IGP wire is OK. Replace the under-dash fuse/relay box.?
     
NO
     
     
     
Repair an open in the +B IGP wire between the No. A23 (15 A) fuse and the under-dash fuse/relay box.?
19.
Open wire check (FI MAIN RLY OUT line):

Open wire check (FI MAIN RLY OUT line)
?1.
Check for continuity between test points 1 and 2.
Test condition
Vehicle OFF (LOCK) mode
PCM connector A (51P): disconnected
PGM-FI main relay 1: disconnected
Test point 1
Test point 2
PGM-FI main relay 1 4P socket No. 2


Is there continuity?

     
YES
     
     
     
The FI MAIN RLY OUT wire is OK. Go to step 20.
     
NO
     
     
     
Repair an open in the FI MAIN RLY OUT wire between the PCM (A5) and PGM-FI main relay 1.?
20.
Relay check:

Relay check
?1.

Is the relay OK?

     
YES
     
     
     
PGM-FI main relay 1 is OK. Go to step 21.
     
NO
     
     
     
Replace PGM-FI main relay 1.?
21.
Open wire check (PGM(GND), GND1, GND2, GND3 lines):

Open wire check (PGM(GND), GND1, GND2, GND3 lines)
?1.
Disconnect the following connector.
PCM connector B (51P)
PCM connector C (51P)

?2.
Check for continuity between the following test points and body ground individually.
Test condition
Vehicle OFF (LOCK) mode
 
PCM connector A (51P): disconnected
 
PCM connector B (51P): disconnected
 
PCM connector C (51P): disconnected
 
PGM-FI main relay 1: disconnected

Connector
Terminal
No. 11
No. 12
No. 1
No. 8

Is there continuity?

     
YES
     
     
     
The PGM(GND), GND1, GND2, and GND3 wires are OK. Update the PCM if it does not have the latest software, or substitute a known-good PCM, then recheck. If the symptom/indication goes away and the PCM was updated, troubleshooting is complete. If the symptom/indication goes away and the PCM was substituted, replace the original PCM.?
     
NO
     
     
     
Repair an open in the PGM(GND), GND1, GND2, and/or GND3 wire between the PCM (B11, B12, C1, C8) and G101.?