Fuel Tank Unit Removal and Installation
Special Tools Required
Image Description/Tool Number
7252536.png Fuel Nut Wrench 07AAA-T0AA100
2. Access Panel - Remove
1.
Remove the access panel (A) from the floor.
2.
Disconnect the connector (B).

3. Fuel Line Quick-Connect Fitting - Disconnect
1.
Place a rag or shop towel (A) over the quick-connect fitting(s).
2.

4. Fuel Tank Unit Locknut - Loosen
1.
Using the fuel pump module locknut wrench, loosen the fuel tank unit locknut (A).

5. Fuel Tank Unit - Remove
1.
Remove the locknut (A) and the fuel tank unit (B).

1. Fuel Tank Unit - Temporarily Insert
1.
Insert the fuel tank unit (A) partially into the fuel tank with a new base gasket (B).

2. Fuel Tank Unit - Align
1.
Align the marks (A) on the fuel tank and fuel tank unit (B), then insert the fuel tank unit into the fuel tank until the fuel tank unit rests on top of the base gasket (C).

3. Fuel Tank Unit - Install
1.
Align the mark (A) on the locknut to the start of the thread (B), then tighten a new locknut (C) by hand holding the fuel tank unit vertically.
2.
Using the fuel pump module locknut wrench, tighten a new locknut (A) to the specified torque.

NOTE:
After tightening, make sure the marks on the fuel tank and the fuel tank unit is still aligned.
After installation, check the base gasket, visually or by hand, to make sure it is not pinched.

5. Access Panel - Install
1.
Connect the connector (A).
NOTE: Before installing the access panel (B), do the fuel leak check. Turn the vehicle to the ON mode, but do not start the engine. After the fuel pump runs for about 2 seconds, the fuel line will be pressurized. Repeat this two or three times, then check for fuel leakage.
2.
Install the access panel (B) on the floor.