Evaporator Expansion Valve Removal and Installation
2. A/C line - Remove

1.
Remove the A/C line clamp (A).





2.
Disconnect the A/C line (A) with O-rings (B).

NOTE: Remove the clip(s) as needed not to bend the A/C line.





3.
Remove the stud bolt (A).

4. Heater Core Cover - Remove


6. Expansion Valve Cover - Remove


1.
Disconnect the connectors (A).

2.
Detach the connector clip (B).

3.
Remove the expansion valve cover (C), and the seal (D).

7. Expansion Valve - Remove

1.
Remove the bolts.





2.
Remove the insulator (A) and the expansion valve (B) with O-rings (C).

8. All Removed Parts - Install

1.
Install the parts in the reverse order of removal, and note these items:

New O-rings should be used at each fitting. Prior to installation, apply a thin coat of the same refrigerant oil used in the A/C compressor. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.