Intake Manifold Removal and Installation

1.	Intake Manifold - Exploded View

Exploded View

NOTE: Refer to the Exploded View if needed during this procedure.

1.	Fuel Pressure - Relieve

2.	12 Volt Battery Terminal - Disconnect

3.	Air Cleaner - Remove

4.	Intake Air Duct - Remove

5.	Throttle Body - Move

NOTE: Do not disconnect the water bypass hoses.

6.	Fuel Bracket - Remove

7.	Fuel Feed Hose (Fuel Rail Side) - Disconnect

8.	Brake Booster Vacuum Hose, Hose, and MAP Sensor Connector - Disconnect

Disconnect the brake booster vacuum hose (A), the hoses (B), and the connector (C).

Remove the fuel feed pipe (D) from the clamps.

9.	PCV Hose - Disconnect

Disconnect the PCV hose (A).

Remove the harness clamp (B).

10.	Intake Manifold Bracket - Remove

11.	Intake Manifold Assembly - Remove

12.	All Removed Parts - Install

Install the parts in the reverse order of removal.

NOTE:

Tighten the bolts/nuts in three steps; tighten the bolts/nuts until the bolts/nuts sit on the intake manifold, tighten the bolts/nuts until the gasket is compressed, tighten the bolts/nuts to specified torque.

Turn the vehicle to the ON mode, but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel rail will be pressurized. Repeat this two or three times.

After installation, check that all tubes, hoses, and connectors are installed correctly.